Integrated Systems

Sponge-Jet Integrated Systems combine three essential components of Sponge-Jet Technology:

Sponge-Jet Feed Unit™ for the delivery or blasting of Sponge Media™ products.
Sponge-Jet Recycler™ to clean and ready Sponge Media products for reuse.
Vacuum or material-handling system for recovery and transport of Sponge Media.

A range of systems both standard and custom are available for various applications.

TRIGON B-VAC™ Pro

Supports three high-production nozzles while integrating all components in a single frame for transport by fork truck, flatbed or crane. Additionally, the frame can be split for ease of transport in a container or truck. The Trigon is ideal for applications where multiple nozzles are required, space is a premium and redeployment time is costly. Vacuum not included in base unit.

Features specific to the TRIGON are:

  • 2-stage continuous flow, 3-port feed unit/vessel
  • Oversized storage hoppers with integrated internal agitation
  • Waste bins in contained high-vacuum chamber for use with a wide variety of industrial vacuums
  • Integrated, vacuum-sealed, closed-top Sponge-Jet Recycler™
  • High-strength steel frame capable of being split for container transport
  • Cyclone storage silos
  • High-capacity muffler
  • Blast pressure adjustment
  • Lifting eyes
  • Fork pockets
  • Secondary moisture separator
  • High-volume pressure relief valve
  • Centralized controls for precision monitoring and adjustment
  • No re-pressurization delay for fast response to deadman controls
  • Options: Customer supplied vacuum for flexibility in recovery options

Specifications

  • Product Name: TRIGON B-VAC™ Pro
  • Part #: SJE-BV-TRIGON
  • Weight: 4082.3 kg (9000 lb)
  • Length: 244 cm (96 in)
  • Width: 185 cm (73 in)
  • Height: 498 cm (196 in)
  • Pressure Vessel: 2-stage
  • Pressure Certification: 10 bar (150 psi)
  • Blast Time: Continuous

High-production vacuum recycler
3 Blast hoses 5 m (16ft) , I.D. 32 mm (1-1/4 in)
3 Nozzles Size: 9 mm – 18 mm (#6 – #12)
3 Nozzle Holders : 50 mm or 1 ¼ in NPS
Nozzle Type: SABER or WEV
3 Deadman Handles with twinline
Air Supply coupling: 75 mm BOSS, 3” 4 lug, or Surelock
Vacuum Hose 15 m (50 ft), I.D. 125 mm (5 in)

Features

  • Internal agitation assembly keeps Sponge Media abrasives flowing reliably throughout the vessel
  • Adjustable, pneumatic driven, auger metering system assures optimal media flow and maximum efficiency at all blast pressures
  • Integrated E-Stop and remote deadman control system
  • Standardized parts and maximum reliability by design
  • High-quality, industry standard components for long, trouble-free operation, simplified spare part acquisition and replacement
  • Multi Language Labels, Instruction manuals and online training tools
  • Color-coded pneumatic lines for easy troubleshooting
  • Extended Service, permanently lubricated air motor and auger bearings minimize maintenance and wear